内置式永磁同步电机低转矩脉动优化设计

Optimization Design of Interior Permanent Magnet Synchronous Motors for Low Torque Ripple

  • 摘要: 针对内置式永磁同步电机转矩脉动大的问题,基于气隙磁场调制原理,提出一种转子开设辅助槽的拓扑结构。首先,建立电机数学模型,给出电机电磁性能数学表达式,进而解析电机转矩脉动产生机理及其对电机运行的影响;其次,利用有限元分析平台,建立电机参数化模型,然后结合参数敏感性分析,提出一种分层优化策略,高敏感性参数采用多目标遗传算法进行优化,低敏感性参数采用扫描法进行优化,对电机定转子拓扑结构参数进行优化,并得到最优解;最后,对优化前后电机的电磁性能进行了对比分析。结果表明,优化后电机电磁性能显著提升,齿槽转矩降低91.6%,转矩脉动下降74.7%,空载反电动势3次谐波减少75.3%。有效抑制了电机转矩脉动,电机电磁性能得到了改善。

     

    Abstract: To mitigate the significant torque ripple in interior permanent magnet synchronous motors (IPMSM), this paper proposes a rotor topology with auxiliary slots, based on the principle of air-gap magnetic field modulation. First, a mathematical model of the motor is established, including analytical expressions for its electromagnetic performance. This is followed by an analysis of the mechanism behind torque pulsation generation and its influence on motor operation. Secondly, a parametric model of the motor is developed using a finite element analysis platform. Subsequently, combined with parameter sensitivity analysis, a hierarchical optimization strategy is proposed: high-sensitivity parameters are optimized using a multi-objective genetic algorithm, whereas low-sensitivity parameters are refined through a scanning method. This approach optimizes the topological parameters of both the stator and rotor, leading to an optimal parameter solution. Finally, a comparative analysis of the electromagnetic performance of the motor before and after optimization was conducted. The results demonstrate a significant improvement following optimization: the cogging torque was reduced by 91.6%, the torque ripple decreased by 74.7%, and the third harmonic of the no-load back electromotive force was reduced by 75.3%. These enhancements effectively suppress torque pulsation and contribute to overall improved motor performance.

     

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