二十辊森吉米尔轧机动态接触行为研究

Research on Dynamic Contact Behaviors of 20-High Sendzimir Mill

  • 摘要: 基于Adams仿真技术对二十辊森吉米尔轧机的动态接触行为进行了研究,结合静态接触分析探明了辊轧机各辊间接触载荷分布特征,阐明了动态接触作用对辊轧机关键部件的危害,揭示了轧制力幅频特性对辊轧机各辊间及背衬轴承滚动体与套圈间的接触作用的影响规律。研究发现,辊间的最大接触力出现在工作辊与第一中间辊之间,而最小接触力则出现在内部第二中间辊与支撑辊之间。各辊间动态接触力明显高于静态接触力。第二中间辊与各支撑辊接触载荷的不同导致不同支撑辊上背衬轴承滚动体与套圈接触载荷存在显著差异。外侧支撑辊上的背衬轴承滚动体所受载荷明显高于内部支撑辊上背衬轴承滚动体所受载荷。将导致外侧支撑辊上的背衬轴承内圈更容易损坏。随轧制力振幅的增大,各辊间的接触力的均方根、波动值均线性增大。各接触副间的动态接触力也呈现出显著的频率依赖性,其波动程度始终远超静态分析结果。研究工作为二十辊森吉米尔轧机的服役评估和性能优化提供了重要的理论依据。

     

    Abstract: The dynamic contact behaviors of 20-high Sendzimir mill rolls by Adams simulation technology, where the distribution characteristics of contact loads between different rolls are identified by comparing with static contact analysis. Besides, the risk of failure in critical rolling mill components induced by dynamic contact is clarified, and the influences of rolling force amplitude-frequency characteristics on the contact interactions between different rolls and those between the rolling bodies and races in backing bearings are revealed. The results show that the maximum contact force occurs between the work roll and the first intermediate roll, while the minimum contact force exists between the inner second intermediate rolls and the support rolls. The dynamic contact forces between different rolls are significantly higher than the corresponding static ones. The distinct contact loads across the second intermediate rolls and their corresponding support rolls result in significant variations in the contact loads between rolling elements and races within the backing bearings on different support rolls. The load on the rolling bodies in the backing bearings on outside support roll is notably higher than that on inner one. The inner races of backing bearings on outside support roll are more prone to failure. With an increase in the rolling force amplitude, the root mean square and fluctuation values of the contact forces between the different rolls increase in a linear way. The dynamic contact forces between various contact pairs also exhibit significant frequency dependence, and their fluctuation magnitudes are consistently far greater than the results by static analysis. This research provides an important theoretical reference for service evaluation and performance optimization of 20-high Sendzimir mills.

     

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