复合氢氧化物阻燃剂对聚丙烯性能影响研究

Study on the Effect of Compound Hydroxide Flame Retardants on the Properties of Polypropylene

  • 摘要: 聚丙烯(PP)易燃,成炭能力较差,在燃烧过程中有熔滴产生,同时释放大量的热和有毒烟气,从而引起火灾。此外,单一氢氧化物阻燃剂阻燃效率较低,抑烟能力有限。针对上述问题,采用煅烧保温—蒸汽水化工艺,以白云石为原料制备复合氢氧化物阻燃剂(MCH),并通过硬脂酸表面改性获得改性剂(MMCH)。通过与单一氢氧化镁(MH)对比,系统研究其在聚丙烯(PP)基体中的阻燃性能及作用机制。利用搅拌共混,熔融挤出和注塑成型的方式制备PP基复合材料,并对其相关性能进行测试,结果显示:随着阻燃剂含量的增加,PP/MCH复合材料硬度和模量的提升较为明显,引入MMCH对复合材料的冲击性能和断裂伸长率有所改善,同时PP/MCH复合材料具备更多微孔结构,吸湿率较高;等比例加入不同阻燃剂的情况下,PP/MCH复合材料的热稳定性明显高于PP/MH复合材料,且同时保持最高残炭量,PP-45MCH的残炭量高达34.03%;水平燃烧试验(HB)中,PP-45MH的燃烧速率达到20.66 mm/min,PP-45MCH的燃烧速率达到20.00 mm/min;PP/MH复合材料的峰值热释放速率较低,但抑烟效果明显不如PP/MCH和PP/MMCH复合材料。

     

    Abstract: Polypropylene (PP) is flammable, has poor charring ability, produces molten droplets during the combustion process, and releases a large amount of heat and toxic fumes, thus causing fires. In addition, single hydroxide flame retardants have low flame retardant efficiency and limited smoke suppression capability. In order to address the above problems, dolomite is used as the raw material to prepare compound hydroxide flame retardant (MCH) by calcined heat preservation-steam hydration process, and MMCH is obtained by surface modification with stearic acid. The flame retardant properties and mechanism of action in PP matrix are systematically investigated by comparing with single magnesium hydroxide (MH). The PP-based composites are prepared by stirring and blending, melt extrusion and injection molding, and their related properties are tested. The results show that: with the increase of flame retardant content, the hardness and modulus of PP/MCH composites increase more obviously, the introduction of MMCH improves the impact properties and elongation at break of the composites, and at the same time, PP/MCH composites have more microporous structure and higher moisture absorption rate. The equal proportion of different composites is added to the same proportion of MMCH, which results in a higher moisture absorption rate and an increase in the proportion of different composites. The thermal stability of PP/MCH composites is significantly higher than that of PP/MH composites when different flame retardants are added in equal proportions, and the highest carbon residue is maintained at the same time, and the carbon residue of PP-45MCH is as high as 34.03%. In the horizontal burning test, the burning rate of PP-45MH reaches 20.66 mm/min, and the burning rate of PP-45MCH reaches 20.00 mm/min. The pHRR of PP/MH composites was lower, but the smoke suppression effect was obviously inferior to that of PP/MCH and PP/MMCH composites.

     

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